Baldor GLC40 Uživatelský manuál

GLC Generator(Gaseous Liquid Cooled)GLC10, 15, 20, 25 30, 40, 45, 60, 65, 100 and 105Installation & Operating Manual2/08 MN2408

1‐6 Product Safety Information MN2408Warning Statements ContinuedMaintenanceWARNING: Before cleaning, inspecting, repairing or performing any mainten

B‐12 Series GLC MN2408Figure B‐21 Three Phase Connection Diagram with PMG

Series GLC B‐13MN2408Figure B‐22 Three Phase Connection Diagram (Wire 1/0 and larger)

B‐14 Series GLC MN2408Figure B‐23 Three Phase Connection Diagram (Wire Larger than 1/0 w/Breaker)

Series GLC B‐15MN2408Figure B‐24 Three Phase Connection Diagram (Wire 1/0 and Smaller w/Breaker)

B‐16 Series GLC MN2408Figure B‐25 Three Phase Connection Diagram (Wire Larger than 1/0 w/o Breaker)

Series GLC B‐17MN2408Figure B‐26 Three Phase Connection Diagram (Wire 1/0 and Smaller w/o Breaker)

B‐18 Series GLC MN2408Figure B‐27 Control Box Connections with MEC20 Controller

Series GLC B‐19MN2408Figure B‐28 Control Box Connections with MEC20 Controller & Governor

B‐20 Series GLC MN2408Figure B‐29 Control Box Connections with MEC2 Controller

Series GLC B‐21MN2408Figure B‐30 Engine Wiring, Woodward 4.3L GM

Section 2General InformationGeneral Information 2‐1MN2408Thank you for purchasing your Baldor Generator Set. This manual contains information you ne

B‐22 Series GLC MN2408Figure B‐31 Engine Wiring, Woodward 5.7L GM

Series GLC B‐23MN2408Figure B‐32 Engine Wiring, Woodward 8.1L GM

B‐24 Series GLC MN2408

Baldor District Offices

 Baldor Electric CompanyMN2408All Rights Reserved. Printed in USA2/08 WARNING:CALIFORNIA PROPOSITION 65 WARNING:Engine exhaust from this product cont

2‐2 General Information MN2408

General Information 2‐3MN2408Important Be sure you are completely familiar with all Safety Instructions detailed in Section 1 of thismanual. Do not

2‐4 General Information MN2408Room Location Often a separate building located on the site away from the main building is the most simple andcost effec

General Information 2‐5MN2408Foundation DesignWARNING: An open bottom stationary engine generator set must be installed over noncombustiblematerials

2‐6 General Information MN2408S Steel spring isolators are a very effective and commonly used. Steel spring isolatorsare typically 95-98% efficient

General Information 2‐7MN2408Designing An Isolated FoundationIf the genset cannot be mounted directly on a floor slab, or if it is desirable to isola

2‐8 General Information MN2408Table 2‐1 Approximate Load Bearing Capacities of Various Soil TypesSoil TypeSafe Bearing Capacitylb per ft2kilo Pascals

General Information 2‐9MN2408Exhaust SystemExhaust ChecklistA. Exhaust outlets are not located upwind or near any building air intakes.B. Flexible pi

Any trademarks used in this manual are the property of their respective owners. WARNING:CALIFORNIA PROPOSITION 65 WARNING:Engine exhaust from this pro

2‐10 General Information MN2408Figure 2‐6 Exhaust System Calculations Exhaust PipingCaution: The weight of the exhaust system must never be imposed o

General Information 2‐11MN2408Transfer SwitchTransfer Switch ChecklistA. Locate transfer switch in a clean, dry place, near the emergency load.B. P

2‐12 General Information MN24086. Conduit, wire, circuit protective device sizes, insulation etc. must conform to applicablelocal and national codes a

General Information 2‐13MN2408Battery ChargerAn engine mounted alternator charges the batteries during engine operation. Standby gensetsshould inclu

2‐14 General Information MN2408

Section 3Receiving & InstallationReceiving & Installation 3‐1MN2408Receiving & Inspection When you receive your generator, there are sev

3‐2 Receiving & Installation MN2408WARNING: An open bottom stationary engine generator set must be installed over noncombustiblematerials and sha

Receiving & Installation 3‐3MN2408Secure the GeneratorSix (eight for the GLC125) mounting bolts in the base frame secure the generator to the shi

3‐4 Receiving & Installation MN2408Hot Exhaust GassesWARNING: Exhaust fumes/gases are extremely dangerous and can cause severe illness or death.

Receiving & Installation 3‐5MN24088. As much of the exhaust piping as possible should be located near the power ventilationexhaust. This will red

Table of ContentsTable of Contents iMN2408Section 1Product Safety Information 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3‐6 Receiving & Installation MN2408Installation The generator is completely assembled, tested and adjusted at the factory before it is shipped to

Receiving & Installation 3‐7MN2408Example: Determining Pipe Size for Natural GasA generator has a 16Hp engine 60 feet from the supply. Determine

3‐8 Receiving & Installation MN2408Example: Determining Pipe Size for LPVA generator has a 16Hp engine 60 feet from the supply. Determine the sup

Receiving & Installation 3‐9MN2408Electrical Connections Class 1 wiring methods must be used for field wiring connections to terminals of a clas

3‐10 Receiving & Installation MN2408Transfer Switch ConsiderationsThe following are general considerations for the safe use of a transfer switch:

Receiving & Installation 3‐11MN2408Figure 3‐5 Single Phase Connections From Alternator(Factory Wired)AC Power ConnectionsNeutralConnectionsGroun

3‐12 Receiving & Installation MN2408Battery Charger Considerations1. Mount the battery charger on the generator or as close to the generator as p

Receiving & Installation 3‐13MN2408Battery Connections The generator may be shipped with no battery installed.Procedure: The correct type batter

3‐14 Receiving & Installation MN2408Post Installation ChecksWhen the initial installation is complete, these checks must be performed before sta

Receiving & Installation 3‐15MN2408Post Installation Checks Continued22. With the engine running, several checks must be made:a. Verify there

ii Table of Contents MN2408Section 4Operation 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3‐16 Receiving & Installation MN2408

Section 4OperationOperation 4‐1MN2408Digital Engine Controller Description EM0046A21 (MRS17)Figure 4‐8 Operator Control PanelStopManualRunDisplayM

4‐2 Operation MN2408Digital Engine Controller Description EM0046A21 (MRS17) ContinuedOperating Mode Press Mode  or  to scroll though the list of

Operation 4‐3MN2408Digital Engine Controller Description EM0046A21 (MRS17) ContinuedTable 4‐9 Manual Mode Sequence DescriptionMenu Status Conditi

4‐4 Operation MN2408Alarms Following alarms are available:Sensor fail (FLS) see Table 4‐10Sensor fail is detected when measured value is 6% out of se

Operation 4‐5MN2408Inputs and OutputsAny Binary input or output can be configured to any controller terminal Inputs are BI1 - BI6,Outputs are BO1 - B

4‐6 Operation MN2408Analog Inputs Three analog inputs for resistive sensor 0 to 2400 ohms measuring are available on IL controller.Use LiteEdit softw

Operation 4‐7MN2408Table 4‐15 Engine SetpointsStart RPM “Firing” speed when iL controller stops cranking (starter goes OFF).Step: 1% of nominal RPM;

4‐8 Operation MN2408Table 4‐15 Engine Setpoints ContinuedCooling timeRuntime of the unloaded gen-set to cool the engine before stop.Step: 1s; Range:

Operation 4‐9MN2408Table 4‐17 Generator Protect SetpointsOverload Threshold for generator overload (in % of Nominal power)Step: 1% of Nominal power;

Section 1Product Safety InformationProduct Safety Information 1‐1MN2408Safety Notice Be sure that you are completely familiar with the safe operation

4‐10 Operation MN2408Table 4‐18 Sensor Spec SetpointsCalibr AI1,AI2, AI3 Calibrating constant to adjust the measured value of IL analog inputs.Physi

Operation 4‐11MN2408Digital Engine Controller Description EM0046A21 (MRS17) ContinuedFigure 4‐11 Controller Connection Diagram OIL PRESSUREWATER

4‐12 Operation MN2408Digital Engine Controller Description EM0046A21 (MRS17) ContinuedFigure 4‐12 Controller Connection Diagram LOADEMERGENCY

Operation 4‐13MN2408Operator Control Panel (MICROPROCESSOR Engine Controller Only)The Operator Control Panel is shown in Figure 4‐13.WARNING: Never c

4‐14 Operation MN2408Operator Control Panel ContinuedAuto Switch - When pushed, initiates automatic operation of the engine (generator set). Sta

Operation 4‐15MN24085. When the cool down time delay period expires (typically 5 minutes), the controllersRUN output will be immediately terminated w

4‐16 Operation MN2408When the controller is applied in an Auto Mains Failure (AMF) application with a transfer switch,it must be wired as shown in Fi

Operation 4‐17MN2408No Load TestTo allow a timed No Load Test of the engine/generator set while using the AMF controlapplication, a digital input con

4‐18 Operation MN2408Figure 4‐15 Engine Controller Inputs & Outputs

Operation 4‐19MN2408Analog Faults Eight analog fault inputs are user programmable for 12 fault conditions. Each analog fault input requires a specifi

1‐2 Product Safety Information MN2408This symbol is shown throughout the manual to indicate a connection to ground reference point. SymbolsIndicates a

4‐20 Operation MN2408Output Contacts All output contacts are non-powered (i.e. dry contacts) and are rated 10A/240VAC, 8A/28VDCresistive (3A inductiv

Operation 4‐21MN2408Display Modes The controller is in the display mode at all times except when in the programming mode. Thedisplay screens and men

4‐22 Operation MN2408Timer Countdown Timer countdown menus are automatically displayed when a specific time delay functionoccurs during a control se

Operation 4‐23MN2408Generator AC Metering The controller is in the display mode at all times except when in the programmingmode. The display screen

4‐24 Operation MN2408Engine Parameter Display Two engine operating parameter screens are provided. Battery Voltage/Engine Speed(Tachometer)BATTERYSP

Operation 4‐25MN2408Navigation HintsProgramming parameters are displayed in the same order as the Programming Sheets (seeFigures 4‐17 to 4‐20). To sk

4‐26 Operation MN2408Main Menu Loop ContinuedLoss Of Speed Signal Select the desired action (i.e. alarm or shutdown) when a loss of speed signal is

Operation 4‐27MN2408Digital Fault Menu Loop The controller's digital fault settings are described as follows:Caution: The Digital Fault Label

4‐28 Operation MN2408Span Calibration Energize the generator supply voltage to the controller at nominal level. Note: It may be necessary to program

Operation 4‐29MN2408Engine Temperature & Oil Pressure CalibrationTo accurately calibrate the controller's temperature sensor, an external te

Product Safety Information 1‐3MN2408Operation Warning Statements ContinuedWARNING: Never connect or disconnect loads during operation. Always connec

4‐30 Operation MN2408Figure 4‐16 Configuration Data Sheet jjjjjjjjj

Operation 4‐31MN2408Figure 4‐17 Main Menu Loop ParametersParameter Setting RangeSystem Voltage (Line To Line) XXXXX VAC 120-15000V ACSystem Frequenc

4‐32 Operation MN2408Figure 4‐18 Analog Fault Menu Loop ParametersFault Name Input AnalogTypeFaultE=EnableD=DisableSetpoint Level(Pick-up)Setpoint L

Operation 4‐33MN2408Figure 4‐21 Engine Control Connections 12345678910111217161514133837GRDCRMP2MP119182423B -B ++-CRANKRUN252627282930313233342435

4‐34 Operation MN2408

Section 5Troubleshooting and MaintenanceTroubleshooting and Maintenance 5‐1MN2408Maintenance This manual contains only very minimal engine maintenance

5‐2 Troubleshooting and Maintenance MN2408Problems and SolutionsSome of the more common problems are listed in Table 5‐1. This information is intende

Troubleshooting and Maintenance 5‐3MN2408Table 5‐2 Troubleshooting Guide (Digital Controller Only)Problem Possible Cause RemedyController does not po

5‐4 Troubleshooting and Maintenance MN2408Note: See Engine Controller manual for additional information.Table 5‐3 Troubleshooting Guide (Analog Contr

Appendix AOptions & AccessoriesOptions & Accessories A‐1MN2408Battery ChargerBTCGR6 Battery Charger - 12 Volt / 6 Amp Float. Includes 6 ft pow

1‐4 Product Safety Information MN2408Warning Statements ContinuedInstallationWARNING: Installation and servicing of batteries is to be performed or s

A‐2 Series GLC MN2408Battery Heaters Battery Heater (BTHTR81) - 120 Volt / 80 Watt. Includes 6 ft power cord.Installation Considerations:Shore power

Options & Accessories A‐3MN2408Engine Block HeaterInstallation Considerations:Shore power must be available (120VAC or 240VAC) to power the block

A‐4 Series GLC MN2408Silencers Refer to enclosure procedure to install silencer when enclosure is present.Industrial Silencer for Open Skid Mount Unit

Options & Accessories A‐5MN2408Fuel Strainers & Fuel LinesA fuel strainer and flexible fule line can be installed at the fuel pressure regulat

A‐6 Series GLC MN2408E-Stop E-Stop Switch Kit - Mounts to Baldor supplied Enclosure to provide easy access to shut downengine with the press of a bu

Options & Accessories A‐7MN2408Remote AnnuciatorsRemote Annunciator - For use with MEC2 Controller. Provides remote anunciation of faults andgene

A‐8 Series GLC MN2408Radiator Duct Flange Radiator Duct Flange for Open Skid Mount - Provides easy connection to air ducting to carryaway hot air from

Options & Accessories A‐9MN2408EnclosuresWeather Resistant Enclosure - Heavy-duty 12 gauge hot rolled steel with welded corners andbaked powder co

A‐10 Series GLC MN2408

Appendix BSeries GLC Information & Wiring DiagramsSeries GLC B‐1MN2408GLC Circuit Breaker & Electrical DataCircuit Breaker Size Qty per Phase

Product Safety Information 1‐5MN2408Warning Statements ContinuedBattery SafetyWARNING: Installation and servicing of batteries is to be performed or

B‐2 Series GLC MN2408Figure B‐11 Customer Interface Connection DiagramMEC20MEC2

Series GLC B‐3MN2408Figure B‐12 Customer Interface (w/o Breaker) Power Connection Diagram

B‐4 Series GLC MN2408Figure B‐13 Single Phase - (w/o Breaker) Connection Diagram

Series GLC B‐5MN2408Figure B‐14 Single Phase - One Breaker Connection Diagram

B‐6 Series GLC MN2408Figure B‐15 Single Phase - Two Breaker Connection Diagram

Series GLC B‐7MN2408Figure B‐16 Single Phase Connection Diagram (Wire 1/0 and Larger w/Breaker)

B‐8 Series GLC MN2408Figure B‐17 Single Phase Connection Diagram (Wire 1/0 and Smaller w/Breaker)

Series GLC B‐9MN2408Figure B‐18 Single Phase Connection Diagram (Wire 1/0 and Smaller w/o Breaker)

B‐10 Series GLC MN2408Figure B‐19 Single Phase Connection Diagram (Wire Larger than 1/0 w/o Breaker)

Series GLC B‐11MN2408Figure B‐20 Three Phase Connection Diagram