OPERATOR'S MANUAL
ENGINE INFORMATION This operator's manual only covers basic day-to-day engine operating instructions. However, the engine manufacturer's ma
MAINTENANCE MAINTENANCE SHOULD ONLY BE PERFORMED ON THE GENERATOR SET AFTER THE ENGINE HAS STOPPED AND THE GENERATOR SET HAS COOLED
ADJUSTMENTS: √ The engine should be checked for proper speed setting(s). √ Prior to adjusting the engine speed, turn the auto idler switch off (i
STORAGE If you will not be using the generator set for a significant amount of time (3 months or longer) you should store the generator to prevent
2. The brand or design of the electric motor. The expected starting current for a particular size motor will vary depending on the brand of t
OPERATION PRIOR TO STARTING THE UNIT: 1. Locate and set up the generator set in an open, dry, well ventilated and reasonably level location.
STOPPING THE ENGINE: 1. Disconnect or 'Turn Off' all loads connected to the generator set. 2. Turn any engine 'On/Off' switc
SIMPLE TROUBLESHOOTING Listed below are the more simple solutions to some of the more common problems that are reported to the Customer Services Depa
Preferred Method A. With the generator set stopped, remove the generator's end cover and locate the set of three posts on t
CONTROL PANEL For the DG3E A = NEMA 515R GFCI DUPLEX. This recept
FORWARD This manual contains the information you need to safely and efficiently operate
CONTROL PANEL For DG5E and DG6E Units A = THE START SWITCH. Pushing this butto
GENERATOR END COMPONENTRY For DG3E Generator sets - 14 -
CONTROL BOX COMPONENTRY For DG3E Generator Sets - 15 -
PARTS BREAKDOWN FOR DG3E Units: REF LETTER OLD PART # NEW PART # DESCRIPTION A 46.03002B 61SA0016A07* Stator assembly B 66.03002
GENERATOR END COMPONENTRY For DG5E Generator sets - 17 -
CONTROL BOX COMPONENTRY For DG5E Generator Sets - 18 -
PARTS BREAKDOWN FOR DG5E Units: REF LETTER OLD PART # NEW PART # DESCRIPTION A 46.00055 61SA0021A04SP Stator assembly B 66.00055 61RA0
GENERATOR END COMPONENTRY For DG6E Generator sets - 20 -
CONTROL BOX COMPONENTRY For DG6E Generator Sets - 21 -
PARTS BREAKDOWN FOR DG6E Units: REF LETTER OLD PART # NEW PART # DESCRIPTION A 46.10055J 61SA0021A04* Stator assembly B 66.00055
SAFETY WARNINGS ♦ Place protective covers and guards over the rotating parts, if rotating parts such as the drive shaft, pulley, belt, e
DG3E CONNECTION DIAGRAM - 23 -
DG3E CONNECTION DIAGRAM W/ LOW OIL & REMOTE START - 24 -
DG5E GENERATOR/CONTROL BOX CONNECTION DIAGRAM - 25 -
DG5E RECEPTACLE/CONTROL BOX CONNECTION DIAGRAM - 26 -
DG5-ER WIRING DIAGRAM - 27 -
DG6E HATZ/ROBIN CONNECTION DIAGRAM - 28 -
LIMITED WARRANTY Unless otherwise provided, Baldor generators are warranted against defects in Baldor workmanship and materials for a period of time
WARRANTY PERIOD GENERATOR SERIES Labor* Parts Portable Products (Premier, PowerChief, DG Series, K Series) 1 Year 3 Years Towable Products (TS) 1
Limitations: Baldor Generators is not responsible for the repair of generators required because of normal wear, accident, misuse, abuse, improper i
CALIFORNIA PROPOSITION 65 WARNING Engine exhaust from this product contains chemicals known to the state of Ca
SAFETY WARNINGS ♦ Never permit anyone to operate the generator set without proper instructions. ♦ Never allow children to operate the generator se
Service is just a phone call away: 800-872-7697 www.baldor.com/products/generators.asp 3815 Oregon Street Oshkosh W
SAFETY WARNINGS ♦ Always treat the electrical circuits as if they were energized. ♦ Disconnect all leads plugged into the unit Prior to working on
SAFETY WARNINGS ○ ○ ○ ○ FOR GASOLINE OR DIESEL POWERED GENERATOR SETS ○ ○ ○ ○ ♦ Check all fuel supply piping and their connecti
TABLE OF CONTENTS SECTION PAGE Basic Location Information………………………………………………………………………………………..1 Basic Connection Information…………………………
LOCATION For best service from your portable generator set there are several factors, which should be taken into consideration when choosing the best
CONNECTIONS WIRING: Use sufficiently large insulated wire to connect the generator set to the load. The gauge of the wire will depend largely on the
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